Capture the data
that builds your business

Our advanced, easy to use cloud-based system allows you to track all elements of the manufacturing process to improve efficiency and productivity.

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Try the lite version

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What is TotalControlPro™?

TotalControlPro™ is an affordable, accessible & available production tracking system utilising cloud technology that puts you in control of your production facility, providing real time visibility to your entire enterprise. Increasing the profitability & productivity of your organisation. TotalControlPro™ also provides advanced planning capabilities to improve your demand forecasting, inventory planning and production planning processes.

  • Engaging Workforce

    Give the shopfloor the instruction they need to work and provide opportunities to capture the skills and knowledge of your workers, per job and per product.

  • Empowering Teams

    Production Teams have visibility of whats happening, where when and how, real time information, that can trigger alerts and be acted on. Right Action right time.

  • Enlightening Management

    Data driven decision making - the right decision from right info at the right time.

Use TotalControlPro™ to track:

  • People

    Live comments and feedback, time, location and productivity

  • Product

    Work in progress status, production time, location and quality control

  • Process

    Supply chain information, delivery time, KPIs, strategic insights

How does TotalControlPro™ work?

Plug and Play Tracking


Be up and running in no time with our cloud-based system that is easily to implement and provides return on investment within weeks. Simply download and go with TotalControlPro™ Activate, providing live, real-time shop floor instructions and work details to your teams on the ground and allowing you to track people, product and process.

Smart Shopfloor Interfaces


TotalControlPro™ shop floor interfaces provide smart and efficient interaction between shop floor operators, materials and products by way of Barcode/RFID scanners or IOT sensors. Tracking information can be complimented by workflow instructions, works details, notices and images for reference. This live data is communicated across the organisation via wired or wireless connectivity and allows for additional information to be captured and logged along with stage of manufacture, part number, item descriptions etc. creating a full product audit through your production process.

Real Time WIP Management


Our Industry-leading software solution tracks work-in-progress (WIP) and production at all stages of your manufacturing process. For manufacturers, accurate and immediate comparatives between estimates, planning and actuals are essential to the health of the organisation and a supply chain. By leveraging WIP software with data capture technology (barcode, RFID, sensors), manufacturers can analyse and monitor each segment of production, deploy lean principles and avoid costly bottlenecks and delays.

Business Analytics


Custom integrations with all levels of your operation enables you to make critical decisions in an instant to manage resources and supply chains. TotalControlPro™ can integrate with a wide range of accounting packages, enterprise resource planning (ERP) systems and job source data file formats to enhance your understanding in all areas.

Finite Capacity​ Planning and Scheduling


Generate finite-capacity production plans and schedules constrained by resource capacities, personnel availability, material availability and lead times.​ ​A constrained production plan that can easily be shared across the company allows:​

● ​Reduction of the work in progress and inventory​
● Improve the resource utilization​
● Improve on-time delivery of customer orders​
● Enhanced responsiveness to demand and supply changes​
● Improve the planner’s productivity​

Correctly Dimension​ your Inventory Levels


Correctly dimensioning the inventory across the network is important in today’s complex supply chains. TotalControlPro™ computes safety stocks and reorder quantities for raw materials, intermediate products and end products.​ This helps companies to:​

● Reduce the inventory costs​
● Prevent stockout situations​
● Improve customer service levels​
● Eliminate manual processes​

What integration capabilities does TotalControlPro™ have?

TotalControlPro™ can integrate with a wide range of accounting packages, enterprise resource planning (ERP) systems and job source data file formats to enhance your understanding in all areas.
Our customisation service can work with you to integrate TotalControlPro™ with your current data sources, allowing you to view a complete picture of your business, and understand what’s working, and what’s not. TotalControlPro™ integrates with:

  • Sap Logo
  • Sage Logo
  • Zoho Logo
  • RFID Logo
  • Pegasus Logo
  • Excel Logo

Take better control of your manufacturing process

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