What is TotalControlPro™?
TotalControlPro™ is an affordable, accessible manufacturing platform that utilises cloud technology to put you in control of your production facility, providing real-time visibility to your entire enterprise. TotalControlPro™ provides advanced planning, customer management, inventory, execution and intelligence capabilities to help you increase the profitability & productivity of your organisation.
Engaging Workforce
Give the shopfloor the instruction they need to work and provide opportunities to capture the skills and knowledge of your workers, per job and per product.
Empowering Teams
Production Teams have visibility of whats happening, where when and how, real time information, that can trigger alerts and be acted on. Right Action right time.
Enlightening Management
Data driven decision making - the right decision from right info at the right time.
How does TotalControlPro™ work?
Resource Management Module (RMM)
- Machine and PLC integration can be managed via advanced resource management functionality.
- Align your organisation’s structure (teams, groups, departments) with both people and machine job allocations.
- Capture detailed understanding of your plant operations and enable rapid and effective processing improvements.
Customer Management System (CMS)
- One-touch re-ordering pushing straight to production scheduling.
- Manage and track non-conformance and change requirements.
- Synchronise with Inventory for automated bill of materials (BOM).
Business Integration Module
- Take what works from your current systems and access simple, adaptable integration with the TotalControlPro Manufacturing Platform.
- Transfer your current business language into your new platform.
- Flexible management of business rules and automation.
Inventory Module
- Receive automatic notifications of stock availability at point of order.
- Integrate with the shop-floor booking in and dispatch functionality to confidently track and trace the products.
- Manage product lifecycle and attributes including images, design drawings, product QR codes etc.
Manufacturing Execution System (MES)
- Immediate implementation of MES solution provides full real-time visibility of your production process.
- Productivity and audit trail of work orders, production stages and employee performance.
- Utilise plug and play hardware for agile implementation of full tracking for process optimisation.
Manufacturing Intelligence Module (MIM)
- Access immediate, real-time standard reports built by manufacturers, for manufacturers.
- Unlock visibility of your unique processes via customised reports delivering data-driven insights.
- See what’s working and identify the gaps to improve productivity, overall equipment and labour efficiency.
Shop-Floor Interface Data Capture
- Two-way communication from shop-floor to top-floor.
- Access latest work-order specifications in real-time.
- Live WIP tracking with remote access.
- Functionalities include: flagging stoppages, pending workloads, upcoming job allocations and work instructions.
Use TotalControlPro™ to track:
People
Live comments and feedback, time, location and productivity
Product
Work in progress status, production time, location and quality control
Process
Supply chain information, delivery time, KPIs, strategic insights
